We receive questions on a variety of subjects within the field of cannabis extraction, even a few outside of the topic, that’s why we created our popular Ask Vitalis series, but sometimes we just can’t quite fit them all in. Here are the most common questions we were asked about the brand new Cosolvent Injection System (CIS).
If you have any more questions, please submit them here and we will add them to our next Ask Vitalis episode.
What is CO2 Cosolvent Extraction?
Cosolvent extraction allows you to take the best of what CO2 only extraction and Ethanol only extraction have to offer. Combined, they create a new extraction solvent that has better selectivity and faster extraction rates while improving the quality of CO2 only extraction.
How does the Cosolvent Injection System work?
The CO2 solvent stream has 190-200 proof ethanol injected into it, altering the solvent environment to be more inviting from the perspective of the target compounds, providing a more efficient extraction process. The extract, of which the ethanol is now a component is then automatically collected from the cyclones to a dedicated collection vessel. The extract is then drained into the extract transfer tanks and moved to the winterization process where the waxes and ethanol are removed.
What are the process benefits of the Cosolvent Injection System?
The benefits of the Cosolvent Injection System are decreased extraction times, improved winterization processes, and lower overall operating pressures. The new process also gives you a more repeatable and accurate process of extraction, a reduction in operating costs due to the increase in throughput in a much shorter time, and a reduction in overall use of ethanol as less is required in the winterization process.
How long did it take to design and engineer the Cosolvent Injection System?
The Vitalis team comprising of engineers and scientists have been working hard for over 12-months to bring the new Vitalis CIS to the market.
What was the most memorable experience you had developing the Cosolvent Injection System?
When the science team was testing the in-house Alpha prototype, they received the first analytical results from the HPLC (High Performance Liquid Chromatography) instrument. Kiran, R&D team lead, got very excited.
Do you need a Vitalis Extraction System to use the Cosolvent Injection System?
What are the benefits of adding the Cosolvent Injection System to the Vitalis Extraction System?
The main advantage of the Vitalis Cosolvent Extraction System (CIS) is that it’s designed to go with an already operational Vitalis Extraction system. For any new customer it is a simple add-on to our award-winning solutions. Other benefits of the Vitalis CIS include increased throughput while maintaining extract quality.
What are the benefits of adding the Cosolvent Injection System if increased throughput is not the goal?
Greater throughput is not the only benefit of adding the Cosolvent Injection System, it can help increase the overall business ROI by reducing production hours. Instead of running a 24/7 operation, you could run two 8-hour shifts, reducing labour costs and a variety of operational costs such as electricity. Another benefit of reducing your operational hours is no longer having to run overnight shifts which could increase the overall mental health of your employees.
Will the Cosolvent Injection System have an impact on the quality of the end-product?
No. The advantage of having the Vitalis CIS with a Vitalis Extraction System is you can still run CO2 extraction only. Or, you can use the CO2 to get your terpenes and then use the Cosolvent Injection System (CIS) to grab your cannabinoids. Typically, you are adding ethanol when winterizing the oil after a CO2 only extraction, so you are still producing the same end-product.
What is the approximate volume of ethanol use with a Vitalis Q90?
The ethanol volume required on the new Cosolvent Injection System (CIS) depends on the biomass characteristics and extraction parameters. The more cannabinoids that need to be extracted, the larger the volume of ethanol that is required.
How many different industries does Vitalis currently work with?
Vitalis works in a variety of industries such as food and beverage and pharmaceuticals and many more coming in the future. However, the new Cosolvent Injection System field trials are currently being tested on cannabis and hemp extraction only.
How long does a typical cosolvent extraction run take?
CO2 extraction depends on a number of factors and optimizing these is the key ingredient in achieving a good extraction:
- Biomass characteristics
- Extraction pressure
- Extraction temperature
- Solvent flowrate
Although every operation would dictate different outcomes, typically a 100L vessel will take between 30-90 minutes using the Vitalis CIS if Standard Operating Procedures (SOP) are followed.
What would a typical extraction cycle look like with the Cosolvent Injection System?
The Vitalis CIS addition to the extraction process retains the benefits of CO2 (capturing terpenes, targeting desired cannabinoids) while leveraging the benefits of ethanol (increased speed). As well, winterization is improved since unwanted compounds usually found with conventional ethanol extractions remain in the raw material. As an addition, instead of an alteration to the CO2 extraction operation, the system allows the flexibility to bypass ethanol injection when desired and allow for extractions using CO2 alone, as before.
Here is a simple outline of the extraction process:
- An extraction vessel is filled with biomass
- Pressurized liquid or supercritical carbon dioxide is pushed into the extraction vessel
- Ethanol is injected into the CO2 solvent stream prior to the extraction vessel
- The carbon dioxide and ethanol dissolve the cannabinoids
- The cannabinoids are carried to a cyclonic separator
- The cannabinoids and ethanol are separated from the carbon dioxide
- The system is closed-loop, so the carbon dioxide rises out of the cyclonic separator to be re-used
- The cannabis extract descends to the bottom of the cyclonic separator
- The extract is automatically collected to a collection vessel and drained into transfer tanks to be taken to post processing
- Following post-processing the extract can then be used in a number of end products
What was the biggest roadblock when it came to bringing the Cosolvent Injection System to market?
Time is always a factor when we carry out research and development. Science takes time but with an industry need as great as this, it was important to get the Vitalis CIS out into the market as soon as we could. Another challenge was the logistics during a global pandemic, particularly in obtaining materials for the research and development process, in shipping the products, and in safely sending our personnel to site for current installs.
What steps have been taken to ensure compatibility with hazard classifications?
The Cosolvent Injection System has been designed to avoid the need to alter the room hazard classification therefore allowing you to use this system in ‘non-hazardous’ areas.
Learn more about the process of the Cosolvent Injection System (CIS), contact our team today.