Vitalis’ engineering is specifically focused on industrial, high capacity extraction systems. The smallest system that we build is the Vitalis F Series, an introductory level system with 45-liter capacity, 7.5 kg/min flow rate, and ASME certified pressure vessels and equipment.
Vitalis’ largest production series system is the R-400, a twin frame setup of 200L systems operating off a single power and control system. Though this system represents the company’s largest standard production system, Vitalis works with customers on larger-scale, custom extraction deployments, with larger production models set for the near future.
Processing capacity can be affected by the parameters of the extraction (pressure, temperature, flow rate, time), but also by the type and preparation of the input plant material. However, as a conservative estimate, the F-Series will process about 75lbs per day; the Q-Series will process about 175lbs per day; the R-Series will process about 250lbs per day. To fully understand the processing capacity of your Vitalis system, please speak with a member of our sales team who can help assess your needs and business goals prior to making an appropriate solution recommendation.
Vitalis' highly-acclaimed CO2 extraction systems are a dominant mix of versatility and engineering, built to exceed industry standards for safety and continuous operation. With exceptional extraction capacity and high flow-rate, Vitalis systems also include innovative designs for phase management, separation technology, and multiphase extraction capabilities.
Dedicated to an exceptional customer experience, Vitalis maintains direct-to-client relationships, servicing customers across the globe. With more deployments of industrial-scale CO2 extractors into the market than any direct competitor, Vitalis has won back-to-back accolades as Top Extraction Equipment at the 2017 and 2018 LIFT & Co. Awards.
Vitalis’ current customer roster includes many repeat purchasers, companies choosing to expand their operations thanks to the performance of the equipment as well as the industry leading standard of support afforded each member of the Vitalis family. Please browse our list of testimonials and success stories to learn more.
The Vitalis extraction systems are designed for industrial scale and therefore require a 3-phase electrical service. See product pages for more details on equipment specifications.
Vitalis’ proprietary dual-piston pump was designed in-house by our accomplished team of engineers. Designed for high-flow of liquid CO2, easy maintenance, and industrial-scale duty cycles, the Vitalis pump allows the system to maintain a leading edge in performance, efficiency, and reliability.
Compressing gas is highly inefficient from a standpoint of productivity and movement of solvent. In laboratory environments where commercial production capabilities are not an objective, gas systems are used. All industrial scale CO2 extraction applications should utilize liquid CO2 pumps to move the solvent through the system.
CO2 as a solvent is inert, non-toxic, and non-flammable. Vitalis equipment is a closed-loop design and does not introduce any new CO2 into the atmosphere. It’s also notable that CO2 as a solvent is far more environmentally friendly than other solvents which are derived from petroleum products.
The United States Food and Drug Administration declare that extraction processes which use CO2 as a safe method for food, and is compliant with good manufacturing practices (GMP). CO2 alone is so inert that it does not even have classification with the FDA.
The process of supercritical CO2 fluid extraction is certified organic. The defining factor is dependent on the input material and associated certifications.
• Clean/natural: at standard room temperatures and pressures, CO2 evaporates entirely resulting in a pure end-product with no residual solvent present.
• Selectability / Flexibility: CO2 as a solvent can be tailored to selectively dissolve specific compounds, giving extractors the greatest flexibility for product options.
• Gentle: the ability of CO2 to perform at mild operating temperatures contributes to better product quality by reducing the risk of damaging thermolabile compounds;
• Green: CO2 is completely recyclable;
• Safety: CO2 is a non-flammable, chemically inert, solvent that does not require explosion-proof rooms or specifically engineered facilities.
Vitalis is committed to the highest quality customer experience, deploying our service technicians on company sites specifically for install and training. As part of the purchase of a Vitalis system and during the commissioning process, Vitalis technicians will assemble and install the equipment, manage initial on-site testing, and conduct training with your extraction team. Post commissioning, our service teams are standing by 24/7 for service, support, and guidance.
There are a number of applications for the use of sub/supercritical CO2 including but not limited to; aroma extraction for the flavor industry; hop extraction for the brewery industry; pesticide remediation; sterilization and cleaning; extraction of essential fatty acids; and decaffeination.